Suspended Working Platform

The Flydeck System

The Flydeck system consists of a temporary, suspended, modular working platform that is quickly assembled for bridge maintenance.

IMMEDIATE JOINING very fast and without tools
HIGH SAFETY during assembly and disassembly
LESS EFFORT for operators and higher productivity
REDUCED TRANSPORT COSTS and smaller storage space
SAVINGS 30 to 50 per cent less per work step
HIGH MANAGEABILITY of the 25 cm aluminium beams
Cassaform's formwork solutions applied in the construction of the Acqualonga Viaduct.

Suspended Flydeck Structure: What is it?

FLYDECK is a suspended structure for bridge and viaduct maintenance as well as general ceiling maintenance and fitting. The Flydeck system consists of a temporary, suspended, modular working platform that is quickly assembled using a pair of FLYRAIL guides. The beams are made of 25 cm or 45 cm aluminium (steel is also available on request) and are reversible, i.e. they can be used with both U-mounted and tube-mounted decks. They are available in various lengths up to 6 m and are connected by two spigots and eight unique spring pins that make the connection quick, safe, and easy. The FLYRAIL guide is designed to speed up assembly and to create a Flydeck suspended platform by passing over piers and pier caps (or any other obstacle) and continuing with the structure into the next span without interrupting the roadway with additional supports. Thanks to the use of FLYRAIL guides, the beams can be positioned longitudinally or transversely to continue the assembly in a forward or lateral direction. The use of FLYRAIL guides ensures that operators can always work safely from a suspended platform. A team of three trained operators can assemble approximately 200 m2 per day with the help of a pair of FLYRAIL guides.

Aerial view of a construction site utilizing Cassaform's formwork systems

Advantages

  • Significant reduction in set-up times due to the use of the Flyrail beam, high maneuverability of the elements and connection speed.
  • No need to interrupt road or rail routes thanks to the possibility of setting up the FLYDECK plan with Flyrail beam from any access point and then continuing in any direction;
  • Total safety for the workers during the anchorage phases.
  • It is always possible to complete the FLYDECK deck with your own railings or any type of scaffolding.
  • Considerable fatigue relief for the workers due to the Flyrail beam that supports the weight of the cantilever beams;
  • 25 cm aluminium truss with special X-reinforcement for high maneuverability and excellent load-bearing capacity;
  • Connection of the beams by spigot and special spring pins that make the connection much faster than using screw nuts;
  • Laying of safety nets during the creation of the work surface: no need for sub-bridges with a significant reduction in set-up time and overall weight of the structure;
  • Economic advantages in transport and handling due to the low weight of aluminium;
  • The FLYRAIL system can also be used with other types of truss.

Unearth today if the Flydeck System will work for your project......

Contact us today to learn more about the Flydeck System, how it can benefit your project, and the cost savings and productivity boosts it offers.